tris(dimethylaminopropyl)amine in advanced polymer crosslinking technologies

tris(dimethylaminopropyl)amine in advanced polymer crosslinking technologies

abstract

tris(dimethylaminopropyl)amine (tdapa) is a versatile amine compound that has gained significant attention in the field of advanced polymer crosslinking technologies. its unique molecular structure and properties make it an ideal candidate for enhancing the mechanical, thermal, and chemical stability of various polymers. this article provides an in-depth review of tdapa, including its chemical structure, synthesis methods, and applications in polymer crosslinking. additionally, it explores the latest research advancements, challenges, and future prospects in this field. the article also includes detailed product parameters, comparative tables, and references to both international and domestic literature.


1. introduction

polymer crosslinking is a critical process in the development of advanced materials, particularly in industries such as automotive, aerospace, electronics, and biomedical engineering. crosslinking involves the formation of covalent bonds between polymer chains, resulting in a three-dimensional network that enhances the material’s mechanical strength, thermal stability, and resistance to solvents and chemicals. tris(dimethylaminopropyl)amine (tdapa), with its triamine functionality, plays a pivotal role in facilitating these crosslinking reactions.

tdapa, also known as n,n′,n″-tris(3-dimethylaminopropyl)amine, is a tertiary amine with three dimethylaminopropyl groups attached to a central nitrogen atom. its molecular formula is c12h30n4, and it has a molecular weight of 238.4 g/mol. the presence of multiple amine groups makes tdapa highly reactive, allowing it to participate in a wide range of chemical reactions, including michael addition, schiff base formation, and epoxy curing. these reactions are crucial for the crosslinking of polymers, especially in thermosetting resins, adhesives, and coatings.


2. chemical structure and properties of tdapa

the chemical structure of tdapa is shown in figure 1. each dimethylaminopropyl group contains a secondary amine (-nh-) and a tertiary amine (-n(ch3)2) moiety, which contribute to its high reactivity and versatility. the propyl chain provides flexibility, allowing the molecule to interact with various functional groups on the polymer backbone.

figure 1: chemical structure of tris(dimethylaminopropyl)amine

table 1: physical and chemical properties of tdapa

property value
molecular formula c12h30n4
molecular weight 238.4 g/mol
appearance colorless to pale yellow liquid
density 0.92 g/cm³ at 25°c
boiling point 270-275°c
flash point 120°c
solubility in water slightly soluble
viscosity 15-20 cp at 25°c
ph (1% solution) 10.5-11.5
reactivity high (amine groups)

the high reactivity of tdapa stems from its ability to donate protons and act as a nucleophile, making it an excellent catalyst for various polymerization reactions. the tertiary amine groups can also form hydrogen bonds with polar molecules, enhancing the compatibility of tdapa with different polymer systems.


3. synthesis of tdapa

the synthesis of tdapa typically involves the reaction of 3-dimethylaminopropylamine (dmapa) with formaldehyde or another aldehyde under controlled conditions. the reaction proceeds via a mannich-type condensation, where the secondary amine of dmapa reacts with the carbonyl group of the aldehyde to form a new carbon-nitrogen bond. the reaction is usually carried out in the presence of a base, such as sodium hydroxide, to facilitate the formation of the intermediate imine, which then undergoes reduction to yield the final product.

table 2: synthesis methods for tdapa

method reagents conditions yield (%)
mannich reaction 3-dimethylaminopropylamine, formaldehyde, naoh 60-80°c, 4-6 hours 85-90
catalytic hydrogenation 3-dimethylaminopropylamine, formaldehyde, pd/c 50-70°c, 3-5 hours 90-95
microwave-assisted synthesis 3-dimethylaminopropylamine, formaldehyde, naoh 100-120°c, 1-2 hours 95-98

recent advancements in green chemistry have led to the development of more environmentally friendly synthesis methods, such as microwave-assisted synthesis and catalytic hydrogenation. these methods offer higher yields, shorter reaction times, and reduced waste generation compared to traditional batch processes.


4. applications of tdapa in polymer crosslinking

tdapa has found widespread application in various polymer crosslinking technologies due to its ability to form stable crosslinks with a wide range of functional groups. some of the key applications include:

4.1 epoxy resins

epoxy resins are widely used in coatings, adhesives, and composites due to their excellent mechanical properties and chemical resistance. tdapa serves as an effective curing agent for epoxy resins by reacting with the epoxy groups to form a crosslinked network. the presence of multiple amine groups in tdapa allows for faster and more complete curing, resulting in improved thermal stability and toughness.

table 3: comparison of curing agents for epoxy resins

curing agent curing time (min) glass transition temperature (°c) mechanical strength (mpa)
triethylenetetramine (teta) 60-90 120-130 70-80
diaminodiphenylmethane (ddm) 120-180 150-160 80-90
tdapa 45-60 140-150 90-100

studies have shown that tdapa-cured epoxy resins exhibit superior mechanical properties and thermal stability compared to other curing agents, such as teta and ddm. for example, a study by smith et al. (2021) demonstrated that tdapa-cured epoxy resins had a glass transition temperature (tg) of 145°c and a tensile strength of 95 mpa, which were significantly higher than those of teta-cured resins (smith et al., 2021).

4.2 polyurethane elastomers

polyurethane elastomers are widely used in flexible applications, such as seals, gaskets, and footwear, due to their excellent elasticity and abrasion resistance. tdapa can be used as a chain extender in polyurethane synthesis, where it reacts with isocyanate groups to form urea linkages. the presence of multiple amine groups in tdapa allows for the formation of longer polymer chains, resulting in improved elongation and tear strength.

table 4: mechanical properties of polyurethane elastomers

chain extender elongation at break (%) tear strength (kn/m) hardness (shore a)
ethylene glycol 500-600 30-40 70-80
diethylene glycol 600-700 40-50 60-70
tdapa 700-800 50-60 50-60

research by zhang et al. (2020) showed that tdapa-based polyurethane elastomers exhibited superior elongation at break (750%) and tear strength (55 kn/m) compared to conventional chain extenders like ethylene glycol and diethylene glycol (zhang et al., 2020). these improved properties make tdapa an attractive choice for high-performance polyurethane applications.

4.3 thermosetting polyesters

thermosetting polyesters are commonly used in fiber-reinforced composites, where they provide excellent mechanical strength and dimensional stability. tdapa can be used as a crosslinking agent in polyester resin formulations, where it reacts with carboxylic acid groups to form amide linkages. the presence of multiple amine groups in tdapa allows for the formation of a dense crosslinked network, resulting in improved heat resistance and chemical resistance.

table 5: thermal properties of thermosetting polyesters

crosslinking agent heat deflection temperature (°c) chemical resistance (scale 1-5)
maleic anhydride 80-90 3-4
phthalic anhydride 90-100 4-5
tdapa 110-120 5

a study by lee et al. (2019) demonstrated that tdapa-crosslinked polyesters had a heat deflection temperature (hdt) of 115°c and excellent chemical resistance, as indicated by a score of 5 on a scale of 1-5 (lee et al., 2019). these improved properties make tdapa-crosslinked polyesters suitable for high-temperature and corrosive environments.


5. challenges and future prospects

while tdapa offers numerous advantages in polymer crosslinking, there are still some challenges that need to be addressed. one of the main challenges is the potential toxicity of tdapa, as it contains multiple amine groups that can react with skin and mucous membranes. to mitigate this issue, researchers are exploring the use of encapsulated tdapa or alternative non-toxic crosslinking agents that offer similar performance.

another challenge is the environmental impact of tdapa production and disposal. traditional synthesis methods generate significant amounts of waste and require harsh reaction conditions. green chemistry approaches, such as microwave-assisted synthesis and catalytic hydrogenation, offer promising solutions to reduce waste and energy consumption. however, further research is needed to optimize these methods for large-scale industrial applications.

in terms of future prospects, tdapa is expected to play an increasingly important role in the development of advanced polymer materials for emerging applications, such as 3d printing, smart coatings, and biodegradable plastics. the ability of tdapa to form stable crosslinks with a wide range of functional groups makes it a versatile tool for tailoring the properties of polymers to meet specific application requirements.


6. conclusion

tris(dimethylaminopropyl)amine (tdapa) is a highly reactive amine compound that has shown great promise in advanced polymer crosslinking technologies. its unique molecular structure, consisting of three dimethylaminopropyl groups, allows it to participate in a wide range of chemical reactions, making it an ideal crosslinking agent for epoxy resins, polyurethane elastomers, and thermosetting polyesters. despite some challenges related to toxicity and environmental impact, tdapa continues to be a valuable tool for enhancing the mechanical, thermal, and chemical properties of polymers. as research in this field progresses, we can expect to see new and innovative applications of tdapa in the development of advanced materials for various industries.


references

  1. smith, j., brown, l., & taylor, m. (2021). comparative study of curing agents for epoxy resins. journal of polymer science, 58(4), 123-135.
  2. zhang, y., wang, x., & li, h. (2020). effect of chain extenders on the mechanical properties of polyurethane elastomers. polymer engineering and science, 60(6), 1020-1028.
  3. lee, k., kim, j., & park, s. (2019). thermal and chemical resistance of thermosetting polyesters crosslinked with tdapa. composites science and technology, 180, 107892.
  4. chen, w., & liu, z. (2018). green synthesis of tris(dimethylaminopropyl)amine using microwave-assisted catalysis. green chemistry, 20(10), 2345-2352.
  5. johnson, r., & patel, a. (2017). advances in polymer crosslinking technologies. materials today, 20(1), 15-28.
  6. zhao, q., & zhang, l. (2016). application of tdapa in biodegradable polymers. chinese journal of polymer science, 34(3), 299-308.
  7. anderson, p., & thompson, m. (2015). environmental impact of amine-based crosslinking agents. environmental science & technology, 49(12), 7123-7130.

note: the figures and tables provided in this article are for illustrative purposes only. actual data should be obtained from reliable sources or experimental results.

applications of tris(dimethylaminopropyl)amine as efficient catalysts

introduction

tris(dimethylaminopropyl)amine (tdapa) is a versatile and efficient catalyst that has gained significant attention in various chemical processes, particularly in the fields of organic synthesis, polymerization, and catalysis. its unique structure, comprising three dimethylaminopropyl groups attached to a central nitrogen atom, ens it with remarkable properties such as high basicity, steric hindrance, and solubility in both polar and non-polar solvents. these characteristics make tdapa an ideal candidate for a wide range of applications, including but not limited to, the catalysis of michael addition reactions, epoxidation, and the formation of urethanes and polyurethanes.

the growing demand for sustainable and environmentally friendly catalysts has further propelled the use of tdapa in industrial and academic settings. this article aims to provide a comprehensive overview of the applications of tdapa as an efficient catalyst, highlighting its product parameters, performance in different reactions, and the latest research findings from both domestic and international sources. the article will also include detailed tables and references to support the discussion.

structure and properties of tris(dimethylaminopropyl)amine

chemical structure

tris(dimethylaminopropyl)amine (tdapa) is a tertiary amine with the molecular formula c15h36n4. its structure consists of three dimethylaminopropyl groups (-ch2ch2ch2n(ch3)2) attached to a central nitrogen atom. the presence of multiple tertiary amine groups imparts strong basicity to the molecule, making it highly effective in proton abstraction and electron donation. the long alkyl chains provide steric hindrance, which can influence the reactivity and selectivity of the catalyst in various reactions.

physical and chemical properties

property value
molecular weight 272.48 g/mol
melting point -20°c (liquid at room temperature)
boiling point 290°c (decomposition)
density 0.91 g/cm³ (at 20°c)
solubility soluble in water, ethanol, toluene
appearance colorless to pale yellow liquid
ph (1% solution) 11-12
flash point 105°c
viscosity 20 cp (at 25°c)

key features

  1. high basicity: the presence of multiple tertiary amine groups makes tdapa a strong base, capable of abstracting protons from weak acids. this property is crucial in acid-base catalysis, where tdapa can facilitate the activation of electrophiles or nucleophiles.

  2. steric hindrance: the bulky alkyl chains around the central nitrogen atom provide steric hindrance, which can influence the reaction mechanism by preventing unwanted side reactions. this feature is particularly useful in enantioselective catalysis, where steric factors play a critical role in controlling the stereochemistry of the product.

  3. solubility: tdapa is soluble in both polar and non-polar solvents, making it compatible with a wide range of reaction media. this versatility allows it to be used in both homogeneous and heterogeneous catalytic systems.

  4. thermal stability: tdapa exhibits good thermal stability, with a decomposition temperature of around 290°c. this property ensures that the catalyst remains active even under elevated temperatures, which is important for many industrial processes.

applications of tris(dimethylaminopropyl)amine as a catalyst

1. michael addition reactions

michael addition is a widely used reaction in organic synthesis, involving the conjugate addition of a nucleophile to an α,β-unsaturated compound. tdapa has been shown to be an excellent catalyst for this reaction, particularly in the formation of β-substituted carbonyl compounds. the strong basicity of tdapa facilitates the deprotonation of the nucleophile, generating a carbanion that can attack the electrophilic carbon of the unsaturated compound.

reaction mechanism

the catalytic cycle for tdapa in michael addition reactions typically involves the following steps:

  1. deprotonation: tdapa abstracts a proton from the nucleophile (e.g., malonate ester), forming a carbanion intermediate.
  2. conjugate addition: the carbanion attacks the electrophilic carbon of the α,β-unsaturated compound (e.g., acrylate), leading to the formation of a new c-c bond.
  3. proton transfer: a proton is transferred back to the carbanion, regenerating the catalyst and yielding the final product.
experimental results

a study by zhang et al. (2018) demonstrated the effectiveness of tdapa in catalyzing the michael addition of malonate esters to acrylates. the reaction was carried out in ethanol at room temperature, and the yield of the desired product was over 95%. the authors attributed the high yield to the strong basicity and steric hindrance of tdapa, which minimized side reactions and ensured selective conjugate addition.

substrate product yield (%) reaction time (h)
malonate + acrylate 95 4
malonate + methyl acrylate 92 3
malonate + butyl acrylate 90 5

2. epoxidation reactions

epoxidation is a key step in the production of epoxy resins, which are widely used in coatings, adhesives, and composites. tdapa has been successfully employed as a catalyst in the epoxidation of alkenes using hydrogen peroxide (h2o2) or other oxidizing agents. the catalyst promotes the formation of the oxirane ring by activating the double bond and facilitating the transfer of oxygen from the oxidant.

reaction mechanism

the catalytic cycle for tdapa in epoxidation reactions involves the following steps:

  1. activation of the double bond: tdapa coordinates with the alkene, weakening the π-bond and making it more susceptible to oxidation.
  2. oxygen transfer: the oxidant (e.g., h2o2) transfers an oxygen atom to the activated double bond, forming the oxirane ring.
  3. regeneration of the catalyst: the catalyst is regenerated by proton transfer or elimination of a byproduct.
experimental results

a study by smith et al. (2019) investigated the use of tdapa in the epoxidation of styrene using h2o2 as the oxidant. the reaction was conducted in acetonitrile at 60°c, and the yield of styrene oxide was 88%. the authors noted that the high basicity of tdapa played a crucial role in activating the double bond, while the steric hindrance prevented over-oxidation and side reactions.

alkene product yield (%) reaction time (h)
styrene 88 6
butadiene 82 8
cyclohexene 78 10

3. urethane formation

urethanes are widely used in the production of polyurethane materials, which have applications in foams, elastomers, and coatings. tdapa is an effective catalyst for the formation of urethanes from isocyanates and alcohols. the catalyst promotes the reaction by facilitating the nucleophilic attack of the alcohol on the isocyanate group, leading to the formation of the urethane linkage.

reaction mechanism

the catalytic cycle for tdapa in urethane formation involves the following steps:

  1. deprotonation: tdapa abstracts a proton from the alcohol, generating an alkoxide ion.
  2. nucleophilic attack: the alkoxide ion attacks the isocyanate group, forming a urethane intermediate.
  3. proton transfer: a proton is transferred back to the urethane intermediate, regenerating the catalyst and yielding the final product.
experimental results

a study by wang et al. (2020) evaluated the performance of tdapa in the synthesis of polyurethane from hexamethylene diisocyanate (hdi) and ethylene glycol. the reaction was carried out in toluene at 80°c, and the yield of the polyurethane was 90%. the authors highlighted the importance of tdapa’s high basicity and solubility in ensuring rapid and efficient urethane formation.

isocyanate alcohol product yield (%) reaction time (h)
hdi ethylene glycol 90 5
tdi propylene glycol 85 6
ipdi butanediol 88 7

4. polymerization reactions

tdapa has also been used as a catalyst in various polymerization reactions, including ring-opening polymerization (rop) and cationic polymerization. in rop, tdapa can initiate the polymerization of cyclic esters, lactones, and lactides by coordinating with the ring and facilitating ring opening. in cationic polymerization, tdapa can generate a cationic species that propagates the polymer chain.

ring-opening polymerization

a study by lee et al. (2021) explored the use of tdapa in the rop of ε-caprolactone. the reaction was conducted in methylene chloride at 120°c, and the resulting polymer had a high molecular weight (mn = 50,000 g/mol) with a narrow polydispersity index (pdi = 1.2). the authors attributed the success of the polymerization to the strong coordination ability of tdapa, which stabilized the ring-opened monomer and promoted chain growth.

monomer molecular weight (mn) polydispersity index (pdi) reaction time (h)
ε-caprolactone 50,000 g/mol 1.2 12
lactide 45,000 g/mol 1.3 15
trimethylene carbonate 40,000 g/mol 1.4 18
cationic polymerization

in a study by brown et al. (2022), tdapa was used as a catalyst in the cationic polymerization of isobutylene. the reaction was carried out in toluene at 50°c, and the resulting polymer had a high degree of polymerization (dp = 1,000) with a low polydispersity index (pdi = 1.1). the authors noted that the strong basicity of tdapa played a critical role in generating the cationic species necessary for polymerization.

monomer degree of polymerization (dp) polydispersity index (pdi) reaction time (h)
isobutylene 1,000 1.1 8
styrene 800 1.2 10
vinyl chloride 700 1.3 12

conclusion

tris(dimethylaminopropyl)amine (tdapa) is a highly versatile and efficient catalyst with a wide range of applications in organic synthesis, polymerization, and catalysis. its unique structure, characterized by multiple tertiary amine groups and bulky alkyl chains, provides it with high basicity, steric hindrance, and solubility in various solvents. these properties make tdapa an ideal choice for catalyzing reactions such as michael addition, epoxidation, urethane formation, and polymerization.

the experimental results presented in this article demonstrate the effectiveness of tdapa in achieving high yields, selectivity, and efficiency in various reactions. furthermore, the growing interest in sustainable and environmentally friendly catalysts has led to increased research on the use of tdapa in green chemistry applications. as more studies are conducted, it is likely that tdapa will continue to play a significant role in the development of new catalytic processes and materials.

references

  1. zhang, y., li, j., & wang, x. (2018). efficient catalysis of michael addition reactions by tris(dimethylaminopropyl)amine. journal of organic chemistry, 83(12), 6789-6796.
  2. smith, d., brown, r., & jones, m. (2019). epoxidation of alkenes using tris(dimethylaminopropyl)amine as a catalyst. green chemistry, 21(5), 1234-1241.
  3. wang, l., chen, z., & liu, h. (2020). synthesis of polyurethane using tris(dimethylaminopropyl)amine as a catalyst. polymer chemistry, 11(10), 1567-1574.
  4. lee, s., kim, j., & park, k. (2021). ring-opening polymerization of ε-caprolactone catalyzed by tris(dimethylaminopropyl)amine. macromolecules, 54(15), 6543-6550.
  5. brown, r., smith, d., & jones, m. (2022). cationic polymerization of isobutylene using tris(dimethylaminopropyl)amine. journal of polymer science, 60(3), 234-241.

this article provides a comprehensive overview of the applications of tris(dimethylaminopropyl)amine as an efficient catalyst, supported by detailed tables and references to both domestic and international literature.

n-methyl-dicyclohexylamine potential uses in fine chemicals production

n-methyl-dicyclohexylamine (nmdc) in fine chemicals production

abstract

n-methyl-dicyclohexylamine (nmdc) is a versatile organic compound with significant applications in the production of fine chemicals. this article provides an in-depth analysis of nmdc, including its chemical properties, synthesis methods, and various applications in the fine chemicals industry. the discussion also covers the environmental and safety considerations associated with nmdc, as well as recent advancements and future prospects in its utilization. the article draws on a wide range of international and domestic literature to provide a comprehensive overview of nmdc’s role in fine chemicals production.


1. introduction

n-methyl-dicyclohexylamine (nmdc) is a tertiary amine with the molecular formula c13h23n. it is widely used in the fine chemicals industry due to its unique chemical properties, such as its ability to act as a catalyst, a base, and a solvent. nmdc is particularly valuable in reactions that require a mild and non-nucleophilic base, making it indispensable in the synthesis of pharmaceuticals, agrochemicals, dyes, and other specialty chemicals.

the global market for nmdc has been growing steadily, driven by increasing demand from the pharmaceutical and chemical industries. this article aims to explore the potential uses of nmdc in fine chemicals production, highlighting its importance in various synthetic processes and its role in improving reaction efficiency and product quality.


2. chemical properties of nmdc

nmdc is a colorless to pale yellow liquid with a characteristic amine odor. its key physical and chemical properties are summarized in table 1.

property value
molecular formula c13h23n
molecular weight 197.33 g/mol
melting point -20°c
boiling point 258°c
density (at 20°c) 0.86 g/cm³
solubility in water slightly soluble
flash point 104°c
ph (1% solution) 11.5
refractive index (nd20) 1.484

table 1: physical and chemical properties of n-methyl-dicyclohexylamine

nmdc is a strong organic base, with a pka of approximately 10.5, which makes it suitable for use in acid-base reactions. it is also a good nucleophile, but its bulky structure limits its reactivity in nucleophilic substitution reactions. nmdc is stable under normal conditions but can decompose at high temperatures or in the presence of strong acids.


3. synthesis of nmdc

nmdc can be synthesized through several routes, depending on the availability of raw materials and the desired purity of the final product. the most common method involves the alkylation of dicyclohexylamine with methyl chloride or dimethyl sulfate. the reaction is typically carried out in the presence of a base, such as potassium hydroxide, to neutralize the hydrogen chloride formed as a byproduct.

the general reaction scheme is as follows:

[ text{c}{12}text{h}{22}text{nh} + text{ch}3text{cl} rightarrow text{c}{13}text{h}_{23}text{n} + text{hcl} ]

other methods for synthesizing nmdc include:

  • reductive amination: this involves the reaction of cyclohexanone with methylamine in the presence of a reducing agent, such as sodium borohydride.
  • mannich reaction: nmdc can be prepared by the condensation of formaldehyde, cyclohexylamine, and methylamine.
  • hydrogenation of dicyclohexylamine: this method involves the catalytic hydrogenation of dicyclohexylamine over a palladium catalyst.

each of these methods has its advantages and disadvantages in terms of yield, purity, and cost. the choice of synthesis route depends on the specific requirements of the application and the available resources.


4. applications of nmdc in fine chemicals production

nmdc finds extensive use in the fine chemicals industry due to its unique properties as a base, catalyst, and solvent. some of the key applications of nmdc are discussed below.

4.1. catalyst in organic synthesis

nmdc is widely used as a catalyst in various organic reactions, particularly in the preparation of intermediates for pharmaceuticals and agrochemicals. one of its most important applications is in the synthesis of carbamates, which are widely used in the production of insecticides, herbicides, and fungicides.

for example, nmdc is used as a catalyst in the formation of carbamates from isocyanates and alcohols. the reaction proceeds via the following mechanism:

[ text{r-nco} + text{roh} rightarrow text{rnhcoor} ]

nmdc facilitates the reaction by acting as a proton acceptor, thereby accelerating the formation of the carbamate. this reaction is highly selective, and nmdc helps to minimize side reactions, leading to higher yields and purer products.

4.2. base in acid-base reactions

nmdc is an excellent base for acid-base reactions, particularly in the preparation of salts and esters. it is often used in the deprotonation of weak acids, such as carboxylic acids and phenols, to form their corresponding anions. these anions can then be used in subsequent reactions, such as nucleophilic acyl substitution or friedel-crafts alkylation.

for instance, nmdc is used in the preparation of phenolate ions, which are important intermediates in the synthesis of dyes and pigments. the reaction is as follows:

[ text{phoh} + text{nmdc} rightarrow text{pho}^- + text{nmdc-h}^+ ]

the phenolate ion can then react with electrophiles, such as acyl halides or alkyl halides, to form substituted phenols or aryl ethers.

4.3. solvent in polymerization reactions

nmdc is also used as a solvent in polymerization reactions, particularly in the synthesis of polyurethanes and epoxy resins. its low volatility and high boiling point make it an ideal solvent for these reactions, as it allows for better control of the reaction temperature and reduces the risk of evaporation losses.

in the case of polyurethane synthesis, nmdc is used as a co-solvent in the reaction between isocyanates and polyols. the presence of nmdc helps to dissolve the reactants and improve the mixing of the components, leading to more uniform polymerization and better mechanical properties of the final product.

4.4. chiral resolution agent

nmdc has been explored as a chiral resolution agent in the separation of enantiomers. its bulky structure and basicity make it effective in forming diastereomeric salts with chiral acids, which can then be separated by crystallization or chromatography.

for example, nmdc has been used to resolve racemic mixtures of α-amino acids by forming diastereomeric salts with chiral acids, such as tartaric acid. the resulting salts can be separated by recrystallization, and the pure enantiomers can be recovered by acidification.

4.5. additive in coatings and adhesives

nmdc is used as an additive in coatings and adhesives to improve their curing properties. it acts as a catalyst for the cross-linking reactions that occur during the curing process, leading to faster and more complete curing. this results in stronger and more durable coatings and adhesives, which are essential in industries such as automotive, construction, and electronics.


5. environmental and safety considerations

while nmdc is a valuable compound in fine chemicals production, its environmental and safety impacts must be carefully considered. nmdc is classified as a hazardous substance due to its flammability and potential for skin and eye irritation. it is also known to be toxic if ingested or inhaled in large quantities.

to mitigate these risks, appropriate handling and storage procedures should be followed. nmdc should be stored in tightly sealed containers away from heat and ignition sources. personal protective equipment, such as gloves, goggles, and respirators, should be worn when handling nmdc to prevent exposure.

from an environmental perspective, nmdc is not considered to be highly toxic to aquatic organisms, but it can persist in the environment for extended periods. therefore, proper disposal methods should be employed to minimize its release into water bodies.


6. recent advancements and future prospects

recent research has focused on expanding the applications of nmdc in fine chemicals production. one area of interest is the use of nmdc in green chemistry, where it is being explored as a sustainable alternative to traditional catalysts and solvents. for example, nmdc has been shown to be effective in catalyzing reactions under milder conditions, reducing the need for harsh chemicals and energy-intensive processes.

another area of research is the development of new nmdc-based materials, such as ionic liquids and organocatalysts. these materials have the potential to revolutionize the fine chemicals industry by enabling more efficient and environmentally friendly synthetic processes.

in addition, there is growing interest in using nmdc in biocatalysis, where it can be used to modify enzymes and enhance their catalytic activity. this could lead to the development of new biocatalytic processes for the production of fine chemicals, offering a more sustainable and cost-effective alternative to traditional chemical synthesis.


7. conclusion

n-methyl-dicyclohexylamine (nmdc) is a versatile compound with a wide range of applications in the fine chemicals industry. its unique properties as a base, catalyst, and solvent make it an essential tool in the synthesis of pharmaceuticals, agrochemicals, dyes, and other specialty chemicals. while nmdc offers many benefits, its environmental and safety impacts must be carefully managed to ensure its responsible use.

as research continues to advance, nmdc is likely to play an increasingly important role in the development of new and innovative fine chemicals. by exploring new applications and improving existing processes, nmdc has the potential to contribute significantly to the growth and sustainability of the fine chemicals industry.


references

  1. smith, j., & jones, m. (2018). "organic chemistry: principles and mechanisms." oxford university press.
  2. brown, h. c., & foote, c. s. (2020). "advanced organic chemistry: structure and mechanism." wiley.
  3. zhang, l., & wang, x. (2019). "synthesis and application of n-methyl-dicyclohexylamine in fine chemicals." journal of fine chemicals, 12(3), 45-58.
  4. johnson, r., & lee, s. (2021). "catalytic applications of n-methyl-dicyclohexylamine in pharmaceutical synthesis." chemical reviews, 121(5), 3456-3478.
  5. chen, y., & li, z. (2020). "green chemistry approaches using n-methyl-dicyclohexylamine." green chemistry letters and reviews, 13(2), 123-135.
  6. patel, a., & kumar, v. (2019). "environmental impact of n-methyl-dicyclohexylamine in industrial processes." environmental science & technology, 53(10), 5678-5689.
  7. kim, h., & park, j. (2022). "biocatalytic applications of n-methyl-dicyclohexylamine in fine chemicals production." biotechnology journal, 17(4), 678-692.
  8. national institute of standards and technology (nist). (2021). "chemical properties of n-methyl-dicyclohexylamine." retrieved from https://webbook.nist.gov/chemistry/

this article provides a comprehensive overview of nmdc’s role in fine chemicals production, drawing on a wide range of literature to highlight its importance and potential for future developments.

optimizing reaction conditions when working with n-methyl-dicyclohexylamine

optimizing reaction conditions when working with n-methyl-dicyclohexylamine

abstract

n-methyl-dicyclohexylamine (mdc) is a versatile organic compound widely used in various industrial applications, including as a catalyst, curing agent, and intermediate in the synthesis of pharmaceuticals and polymers. the optimization of reaction conditions when working with mdc is crucial for achieving high yields, selectivity, and efficiency. this article provides an in-depth analysis of the factors that influence the performance of mdc in different reactions, including temperature, pressure, solvent selection, and catalyst concentration. additionally, it explores the latest research findings and best practices for optimizing reaction conditions, drawing from both international and domestic literature. the article also includes detailed product parameters, experimental data, and comparative tables to facilitate a comprehensive understanding of the topic.

1. introduction

n-methyl-dicyclohexylamine (mdc), with the chemical formula c13h23n, is a tertiary amine that has gained significant attention in the field of organic synthesis due to its unique properties. it is commonly used as a catalyst in various reactions, such as esterification, transesterification, and polymerization. mdc’s ability to form stable complexes with metal ions and its relatively low toxicity make it an attractive choice for industrial applications. however, the effectiveness of mdc in these reactions depends on several factors, including reaction temperature, pressure, solvent type, and catalyst concentration. optimizing these conditions is essential for maximizing yield, selectivity, and reaction rate.

2. product parameters of n-methyl-dicyclohexylamine (mdc)

parameter value
chemical formula c13h23n
molecular weight 193.33 g/mol
melting point -5°c
boiling point 260-262°c
density 0.87 g/cm³ at 20°c
solubility in water slightly soluble (0.2 g/100 ml)
pka 10.65
viscosity 2.5 cp at 25°c
refractive index 1.460 at 20°c
flash point 120°c
autoignition temperature 370°c
cas number 139-08-6
einecs number 205-355-7

3. factors influencing reaction conditions

3.1 temperature

temperature is one of the most critical factors affecting the performance of mdc in catalytic reactions. higher temperatures generally increase the reaction rate by providing more energy to overcome activation barriers. however, excessive heat can lead to side reactions or degradation of the reactants, reducing yield and selectivity. for example, in the esterification of carboxylic acids using mdc as a catalyst, the optimal temperature range is typically between 60-80°c. at lower temperatures, the reaction may proceed too slowly, while at higher temperatures, the formation of by-products becomes more likely.

a study by smith et al. (2018) investigated the effect of temperature on the transesterification of methyl linoleate using mdc as a catalyst. the results showed that the conversion rate increased from 65% at 60°c to 92% at 80°c, but further increasing the temperature to 100°c led to a decrease in yield due to the formation of undesirable side products. therefore, it is essential to carefully control the temperature to achieve the best results.

3.2 pressure

pressure can also play a significant role in reactions involving mdc, especially in gas-phase or heterogeneous catalysis. in some cases, increasing the pressure can enhance the solubility of gases in the reaction mixture, leading to faster reaction rates. however, excessive pressure can cause safety concerns and may require specialized equipment. for instance, in the hydrogenation of unsaturated compounds using mdc as a ligand, moderate pressures (1-5 bar) are often sufficient to achieve high conversion rates without compromising safety.

a study by zhang et al. (2020) examined the effect of pressure on the hydrogenation of styrene using mdc-coordinated palladium catalysts. the results indicated that the conversion rate increased from 78% at 1 bar to 95% at 3 bar, but further increasing the pressure to 5 bar did not significantly improve the yield. this suggests that there is an optimal pressure range for this particular reaction, beyond which the benefits diminish.

3.3 solvent selection

the choice of solvent can have a profound impact on the performance of mdc in catalytic reactions. polar solvents, such as ethanol or methanol, can enhance the solubility of reactants and intermediates, leading to faster reaction rates. non-polar solvents, such as toluene or hexane, may be preferred in cases where minimizing side reactions is important. the polarity of the solvent can also affect the stability of the mdc catalyst, as highly polar solvents may cause deactivation or decomposition of the catalyst over time.

a comparative study by brown et al. (2019) evaluated the effect of different solvents on the transesterification of biodiesel using mdc as a catalyst. the results showed that the highest conversion rate (98%) was achieved in ethanol, followed by methanol (95%) and toluene (85%). hexane, on the other hand, resulted in the lowest conversion rate (70%) due to poor solubility of the reactants. these findings highlight the importance of selecting an appropriate solvent to optimize reaction conditions.

3.4 catalyst concentration

the concentration of mdc in the reaction mixture is another key factor that influences the reaction outcome. higher concentrations of mdc can increase the reaction rate by providing more active sites for catalysis. however, excessive amounts of mdc can lead to mass transfer limitations or cause the catalyst to become deactivated. therefore, it is important to determine the optimal catalyst concentration for each specific reaction.

a study by lee et al. (2021) investigated the effect of mdc concentration on the polymerization of epoxides. the results showed that the highest conversion rate (99%) was achieved with a catalyst concentration of 0.5 mol%. increasing the concentration to 1.0 mol% did not significantly improve the yield, while decreasing the concentration to 0.2 mol% resulted in a lower conversion rate (85%). these findings suggest that there is an optimal catalyst concentration for this reaction, beyond which the benefits diminish.

4. optimization strategies

4.1 response surface methodology (rsm)

response surface methodology (rsm) is a statistical tool used to optimize multiple variables simultaneously. it involves designing experiments to explore the effects of different factors on the reaction outcome and then using mathematical models to predict the optimal conditions. rsm has been widely applied in the optimization of catalytic reactions involving mdc.

for example, a study by wang et al. (2022) used rsm to optimize the transesterification of soybean oil using mdc as a catalyst. the researchers varied the temperature, pressure, solvent type, and catalyst concentration, and then used a quadratic model to predict the optimal conditions. the results showed that the highest conversion rate (97%) was achieved at a temperature of 75°c, a pressure of 2 bar, using ethanol as the solvent, and a catalyst concentration of 0.6 mol%. this approach allows for the efficient optimization of reaction conditions without the need for extensive trial-and-error experimentation.

4.2 design of experiments (doe)

design of experiments (doe) is another powerful tool for optimizing reaction conditions. it involves systematically varying multiple factors to identify the most influential ones and determine their interactions. doe can help reduce the number of experiments required to find the optimal conditions, making it a cost-effective approach.

a study by kim et al. (2020) used doe to optimize the polymerization of cyclic carbonates using mdc as a catalyst. the researchers identified temperature, pressure, and catalyst concentration as the most significant factors affecting the reaction outcome. by conducting a series of experiments based on a fractional factorial design, they were able to determine the optimal conditions: a temperature of 80°c, a pressure of 3 bar, and a catalyst concentration of 0.5 mol%. this approach allowed them to achieve a high conversion rate (98%) with minimal experimentation.

4.3 machine learning approaches

machine learning (ml) techniques, such as artificial neural networks (ann) and support vector machines (svm), have recently been applied to the optimization of catalytic reactions. these methods can analyze large datasets and identify complex relationships between variables, making them particularly useful for optimizing reactions with multiple interacting factors.

a study by li et al. (2021) used an ann model to predict the optimal conditions for the esterification of fatty acids using mdc as a catalyst. the researchers trained the model using experimental data from previous studies and then used it to predict the best conditions for maximizing yield. the model predicted that the highest conversion rate (99%) would be achieved at a temperature of 78°c, a pressure of 2.5 bar, using methanol as the solvent, and a catalyst concentration of 0.55 mol%. subsequent experiments confirmed the accuracy of the model, demonstrating the potential of ml approaches for optimizing reaction conditions.

5. case studies

5.1 esterification of fatty acids

esterification is a common reaction in the production of biodiesel and other renewable fuels. mdc is often used as a catalyst in this process due to its ability to accelerate the reaction and improve yield. a study by chen et al. (2019) investigated the esterification of fatty acids using mdc as a catalyst. the researchers optimized the reaction conditions using rsm and found that the highest conversion rate (98%) was achieved at a temperature of 75°c, a pressure of 2 bar, using methanol as the solvent, and a catalyst concentration of 0.6 mol%.

5.2 polymerization of epoxides

epoxides are widely used in the production of polymers, coatings, and adhesives. mdc is a popular catalyst for the polymerization of epoxides due to its ability to promote ring-opening polymerization. a study by park et al. (2020) optimized the polymerization of epoxides using mdc as a catalyst. the researchers used doe to identify the most influential factors and found that the highest conversion rate (99%) was achieved at a temperature of 80°c, a pressure of 3 bar, and a catalyst concentration of 0.5 mol%.

5.3 transesterification of biodiesel

transesterification is a key step in the production of biodiesel from vegetable oils and animal fats. mdc is often used as a catalyst in this process due to its ability to accelerate the reaction and improve yield. a study by yang et al. (2021) optimized the transesterification of biodiesel using mdc as a catalyst. the researchers used ml techniques to predict the optimal conditions and found that the highest conversion rate (97%) was achieved at a temperature of 78°c, a pressure of 2.5 bar, using ethanol as the solvent, and a catalyst concentration of 0.55 mol%.

6. conclusion

optimizing reaction conditions when working with n-methyl-dicyclohexylamine (mdc) is essential for achieving high yields, selectivity, and efficiency in various catalytic reactions. factors such as temperature, pressure, solvent selection, and catalyst concentration all play a critical role in determining the reaction outcome. by using advanced optimization strategies, such as response surface methodology (rsm), design of experiments (doe), and machine learning approaches, it is possible to identify the optimal conditions for each specific reaction. the case studies presented in this article demonstrate the effectiveness of these approaches in optimizing reactions involving mdc, highlighting the importance of careful experimentation and data analysis.

references

  1. smith, j., brown, l., & zhang, w. (2018). effect of temperature on the transesterification of methyl linoleate using n-methyl-dicyclohexylamine as a catalyst. journal of catalysis, 364, 123-132.
  2. zhang, y., li, h., & wang, x. (2020). influence of pressure on the hydrogenation of styrene using n-methyl-dicyclohexylamine-coordinated palladium catalysts. catalysis today, 345, 234-241.
  3. brown, l., smith, j., & zhang, w. (2019). solvent effects on the transesterification of biodiesel using n-methyl-dicyclohexylamine as a catalyst. green chemistry, 21(12), 3456-3464.
  4. lee, k., park, s., & kim, j. (2021). optimization of the polymerization of epoxides using n-methyl-dicyclohexylamine as a catalyst. polymer chemistry, 12(10), 1892-1901.
  5. wang, x., li, h., & zhang, y. (2022). response surface methodology for optimizing the transesterification of soybean oil using n-methyl-dicyclohexylamine as a catalyst. industrial & engineering chemistry research, 61(15), 5678-5687.
  6. kim, j., lee, k., & park, s. (2020). design of experiments for optimizing the polymerization of cyclic carbonates using n-methyl-dicyclohexylamine as a catalyst. journal of applied polymer science, 137(12), 47564.
  7. li, h., wang, x., & zhang, y. (2021). machine learning for predicting optimal conditions in the esterification of fatty acids using n-methyl-dicyclohexylamine as a catalyst. aiche journal, 67(10), e17234.
  8. chen, g., liu, y., & wu, z. (2019). esterification of fatty acids using n-methyl-dicyclohexylamine as a catalyst: optimization using response surface methodology. fuel processing technology, 191, 106123.
  9. park, s., kim, j., & lee, k. (2020). polymerization of epoxides using n-methyl-dicyclohexylamine as a catalyst: optimization using design of experiments. macromolecular materials and engineering, 305(10), 2000234.
  10. yang, z., chen, g., & liu, y. (2021). transesterification of biodiesel using n-methyl-dicyclohexylamine as a catalyst: optimization using machine learning techniques. energy & fuels, 35(10), 7890-7900.

economic importance and market value of n-methyl-dicyclohexylamine sales

economic importance and market value of n-methyl-dicyclohexylamine sales

abstract

n-methyl-dicyclohexylamine (nmdc) is a versatile organic compound with significant applications in various industries, including pharmaceuticals, agrochemicals, and polymer synthesis. this paper aims to provide an in-depth analysis of the economic importance and market value of nmdc sales. the study explores the product parameters, market trends, key players, and future prospects, supported by data from both international and domestic sources. additionally, the paper includes comprehensive tables and references to relevant literature to ensure a well-rounded understanding of the subject.

1. introduction

n-methyl-dicyclohexylamine (nmdc) is a tertiary amine with the chemical formula c13h25n. it is widely used as a catalyst, intermediate, and additive in numerous industrial processes. the compound’s unique properties, such as its ability to act as a strong base and its solubility in organic solvents, make it indispensable in various applications. the global demand for nmdc has been steadily increasing due to its expanding use in high-value sectors like pharmaceuticals and electronics. this paper will delve into the economic significance of nmdc sales, examining its market dynamics, pricing trends, and potential growth areas.

2. product parameters of n-methyl-dicyclohexylamine

parameter description
chemical formula c13h25n
molecular weight 199.34 g/mol
cas number 101-86-7
appearance colorless to pale yellow liquid
boiling point 245°c
melting point -22°c
density 0.86 g/cm³ at 20°c
solubility soluble in most organic solvents; slightly soluble in water
ph basic (pkb ≈ 3.5)
flash point 93°c
autoignition temperature 245°c
vapor pressure 0.01 mmhg at 25°c
refractive index 1.471 at 20°c

3. applications of n-methyl-dicyclohexylamine

nmdc finds extensive use across multiple industries due to its unique chemical properties. below are some of the key applications:

3.1 pharmaceutical industry

nmdc is a critical intermediate in the synthesis of several pharmaceutical compounds. its role as a catalyst in asymmetric synthesis is particularly noteworthy. for instance, nmdc is used in the production of chiral intermediates, which are essential for the development of enantiomerically pure drugs. according to a study by smith et al. (2019), nmdc has been instrumental in improving the yield and selectivity of chiral catalysts, leading to more efficient drug manufacturing processes.

3.2 agrochemicals

in the agrochemical sector, nmdc serves as a key component in the formulation of pesticides and herbicides. its ability to enhance the solubility and stability of active ingredients makes it valuable in developing environmentally friendly crop protection products. a report by the food and agriculture organization (fao) highlights that nmdc-based formulations have shown improved efficacy in controlling pests and diseases, contributing to higher agricultural productivity.

3.3 polymer synthesis

nmdc is widely used as a catalyst in the polymerization of various monomers, particularly in the production of polyurethanes and epoxy resins. its role in accelerating the curing process and improving the mechanical properties of polymers has made it a preferred choice in the plastics and coatings industries. research by zhang et al. (2020) demonstrates that nmdc can significantly reduce the curing time of epoxy resins, thereby enhancing production efficiency.

3.4 electronics and semiconductors

the electronics industry relies on nmdc for its use in the synthesis of advanced materials, such as photoresists and electronic-grade polymers. its ability to withstand high temperatures and its excellent dielectric properties make it suitable for applications in semiconductor fabrication. a study by lee et al. (2021) indicates that nmdc-based materials have shown promising results in improving the performance of microelectronic devices.

3.5 other applications

nmdc is also used in the production of lubricants, dyes, and surfactants. its versatility as a solvent and catalyst extends its utility to a wide range of industrial processes.

4. market analysis of n-methyl-dicyclohexylamine

4.1 global market overview

the global nmdc market has experienced steady growth over the past decade, driven by increasing demand from end-user industries. according to a report by marketsandmarkets (2022), the global nmdc market was valued at usd 1.2 billion in 2021 and is projected to reach usd 1.8 billion by 2028, growing at a cagr of 6.5%. the market is segmented based on application, region, and end-user industry.

region market share (%) growth rate (cagr) key drivers
north america 25% 5.8% advanced r&d in pharmaceuticals and electronics
europe 22% 6.1% stringent environmental regulations
asia-pacific 40% 7.2% rapid industrialization and infrastructure growth
latin america 8% 4.9% increasing adoption in agrochemicals
middle east & africa 5% 4.5% growing investment in petrochemicals
4.2 regional market dynamics

asia-pacific dominates the global nmdc market, accounting for nearly 40% of the total market share. the region’s rapid industrialization, particularly in countries like china and india, has fueled the demand for nmdc in various industries. the presence of a large number of chemical manufacturers and the growing focus on pharmaceutical r&d have further boosted the market in this region.

north america and europe follow closely, with north america being a key player in the pharmaceutical and electronics sectors. the region’s emphasis on innovation and technology has led to increased investments in research and development, driving the demand for nmdc. europe, on the other hand, is witnessing a shift towards sustainable and eco-friendly products, which has positively impacted the agrochemical and polymer markets.

4.3 key players in the nmdc market

the nmdc market is highly competitive, with several key players dominating the global landscape. some of the major companies include:

company name headquarters market share (%) key products/services
se germany 15% nmdc, catalysts, intermediates
industries ag germany 12% specialty chemicals, additives
corporation usa 10% polyurethane catalysts, resins
lanxess ag germany 9% performance chemicals, rubber chemicals
inc. usa 8% polymers, elastomers, catalysts
sinopec corp. china 7% petrochemicals, nmdc derivatives
mitsubishi chemical holdings japan 6% electronic materials, specialty chemicals

these companies are continuously investing in r&d to develop new applications for nmdc and improve existing processes. strategic partnerships, mergers, and acquisitions are common strategies employed by these firms to expand their market presence.

5. pricing trends and economic impact

5.1 pricing trends

the price of nmdc is influenced by several factors, including raw material costs, production capacity, and supply chain dynamics. historically, nmdc prices have fluctuated due to changes in crude oil prices and geopolitical events. however, over the past few years, the market has seen a relatively stable pricing trend, with occasional spikes during periods of high demand.

year average price (usd/kg) factors influencing price
2018 12.50 increased production capacity
2019 13.20 raw material price volatility
2020 14.00 supply chain disruptions due to covid-19
2021 14.50 rising demand in pharmaceuticals and electronics
2022 15.00 higher production costs and inflation
5.2 economic impact

the economic impact of nmdc sales is significant, particularly in regions with a strong industrial base. the compound’s widespread use in high-value industries such as pharmaceuticals and electronics contributes to job creation, technological advancement, and economic growth. in addition, the export of nmdc and its derivatives generates substantial revenue for countries with established chemical industries.

a study by the international trade centre (itc) estimates that the global trade in nmdc and related chemicals exceeds usd 2 billion annually. countries like china, germany, and the united states are major exporters of nmdc, benefiting from favorable trade policies and strong manufacturing capabilities.

6. future prospects and challenges

6.1 opportunities for growth

the future of the nmdc market looks promising, with several opportunities for growth. the increasing demand for personalized medicines and advanced materials in the pharmaceutical and electronics sectors is expected to drive the market forward. additionally, the rise of green chemistry and sustainable manufacturing practices presents new avenues for nmdc applications in eco-friendly products.

the development of new catalysts and intermediates using nmdc is another area of potential growth. researchers are exploring the use of nmdc in catalyzing reactions that were previously difficult or inefficient. for example, a recent study by wang et al. (2022) demonstrated the effectiveness of nmdc in promoting the selective oxidation of hydrocarbons, opening up possibilities for its use in fine chemical synthesis.

6.2 challenges

despite its many advantages, the nmdc market faces certain challenges. one of the primary concerns is the environmental impact of nmdc production and disposal. the compound is classified as a hazardous substance in many countries, and its handling requires strict safety protocols. regulatory bodies are increasingly imposing stringent guidelines on the use and disposal of nmdc, which may affect its market growth.

another challenge is the competition from alternative catalysts and intermediates. as the market becomes more competitive, companies are exploring other compounds that offer similar functionality but with lower environmental risks. this could lead to a shift in demand away from nmdc in certain applications.

7. conclusion

n-methyl-dicyclohexylamine (nmdc) is a vital chemical compound with a wide range of applications across various industries. its economic importance is reflected in the growing global market, driven by increasing demand from pharmaceuticals, agrochemicals, and electronics. the compound’s unique properties make it indispensable in many industrial processes, contributing to technological advancements and economic growth. while the market faces challenges related to environmental regulations and competition, the future prospects for nmdc remain positive, with opportunities for innovation and expansion in emerging sectors.

references

  1. smith, j., et al. (2019). "asymmetric catalysis using n-methyl-dicyclohexylamine: a review." journal of organic chemistry, 84(12), 7890-7905.
  2. food and agriculture organization (fao). (2020). "agrochemicals and sustainable agriculture: the role of n-methyl-dicyclohexylamine." fao report no. 2020/15.
  3. zhang, l., et al. (2020). "enhancing epoxy resin curing with n-methyl-dicyclohexylamine." polymer engineering and science, 60(5), 1123-1130.
  4. lee, h., et al. (2021). "n-methyl-dicyclohexylamine in semiconductor fabrication: a comparative study." journal of electronic materials, 50(3), 1567-1575.
  5. marketsandmarkets. (2022). "n-methyl-dicyclohexylamine market by application, region, and end-user industry – global forecast to 2028."
  6. international trade centre (itc). (2021). "global trade in n-methyl-dicyclohexylamine and related chemicals."
  7. wang, x., et al. (2022). "selective oxidation of hydrocarbons using n-methyl-dicyclohexylamine as a catalyst." green chemistry, 24(4), 1890-1900.

n-methyl-dicyclohexylamine interaction with various solvents and media

n-methyl-dicyclohexylamine (nmdcha): interaction with various solvents and media

abstract

n-methyl-dicyclohexylamine (nmdcha) is a versatile organic compound widely used in various industrial applications, including as a catalyst, curing agent, and solvent. understanding its interactions with different solvents and media is crucial for optimizing its performance and ensuring safety. this comprehensive review explores the physical and chemical properties of nmdcha, its solubility in various solvents, and its behavior in different media. the article also discusses the implications of these interactions on the practical applications of nmdcha, supported by data from both domestic and international literature.

1. introduction

n-methyl-dicyclohexylamine (nmdcha), with the chemical formula c13h23n, is a tertiary amine that has gained significant attention due to its unique properties and wide-ranging applications. it is commonly used in the synthesis of pharmaceuticals, polymers, and other organic compounds. the interaction of nmdcha with various solvents and media is a critical factor in determining its effectiveness in different processes. this article aims to provide a detailed analysis of nmdcha’s interactions, focusing on its solubility, stability, and reactivity in different environments.

2. physical and chemical properties of nmdcha

property value reference
molecular formula c13h23n [1]
molecular weight 193.33 g/mol [1]
melting point -20°c [2]
boiling point 257°c [2]
density 0.86 g/cm³ at 20°c [3]
flash point 110°c [4]
solubility in water slightly soluble [5]
ph (1% solution) 10.5 [6]
viscosity 2.5 cp at 25°c [7]
refractive index 1.471 at 20°c [8]

3. solubility of nmdcha in different solvents

the solubility of nmdcha in various solvents plays a crucial role in its application. table 2 summarizes the solubility of nmdcha in common organic solvents and water.

solvent solubility (g/100 ml) reference
water 0.5 [9]
ethanol 20 [10]
acetone 35 [11]
toluene 50 [12]
hexane 0.1 [13]
dichloromethane 40 [14]
dimethylformamide (dmf) 100 [15]
tetrahydrofuran (thf) 70 [16]

3.1. solubility in polar solvents
nmdcha exhibits good solubility in polar solvents such as ethanol, acetone, and dmf. this is due to the presence of the amine group, which can form hydrogen bonds with polar molecules. the high solubility in dmf is particularly noteworthy, as this solvent is often used in polymer synthesis and other industrial processes where nmdcha is employed as a catalyst or curing agent.

3.2. solubility in non-polar solvents
in contrast, nmdcha shows limited solubility in non-polar solvents like hexane. this is because the cyclohexyl groups in nmdcha are hydrophobic, leading to poor interactions with non-polar solvents. however, nmdcha is still soluble in some non-polar solvents, such as toluene, due to the weak van der waals forces between the molecules.

3.3. solubility in water
nmdcha is only slightly soluble in water, with a solubility of approximately 0.5 g/100 ml at room temperature. this low solubility is attributed to the hydrophobic nature of the cyclohexyl groups, which resist interaction with water molecules. however, the presence of the amine group allows for some degree of solvation through hydrogen bonding.

4. stability of nmdcha in various media

the stability of nmdcha in different media is an important consideration, especially in long-term storage and industrial applications. table 3 provides an overview of nmdcha’s stability in various environments.

medium stability reference
air stable [17]
water hydrolyzes slowly [18]
acidic solutions decomposes rapidly [19]
alkaline solutions stable [20]
organic solvents stable [21]
high temperature decomposes above 250°c [22]

4.1. stability in air
nmdcha is stable in air under normal conditions. however, prolonged exposure to air may lead to the formation of peroxides, which can be hazardous. therefore, it is recommended to store nmdcha in airtight containers to prevent oxidation.

4.2. stability in water
while nmdcha is only slightly soluble in water, it can undergo slow hydrolysis in aqueous solutions. this reaction is more pronounced at higher temperatures and in the presence of acids or bases. the hydrolysis products include dicyclohexylamine and methanol, which can affect the performance of nmdcha in certain applications.

4.3. stability in acidic and alkaline solutions
nmdcha is highly unstable in acidic solutions, where it rapidly decomposes into its constituent parts. this instability is due to the protonation of the amine group, which leads to the cleavage of the n-methyl bond. in contrast, nmdcha is stable in alkaline solutions, making it suitable for use in basic environments.

4.4. stability in organic solvents
nmdcha is generally stable in most organic solvents, including polar and non-polar solvents. this stability makes it a valuable component in many industrial processes, particularly in the synthesis of polymers and other organic compounds.

4.5. thermal stability
nmdcha begins to decompose at temperatures above 250°c. at these temperatures, the cyclohexyl groups may undergo ring-opening reactions, leading to the formation of volatile by-products. therefore, it is important to control the temperature when using nmdcha in high-temperature processes.

5. reactivity of nmdcha with different media

nmdcha is a reactive compound, particularly in the presence of acids, bases, and other reactive species. table 4 summarizes the reactivity of nmdcha with various media.

medium reactivity reference
acids reacts rapidly [23]
bases no reaction [24]
alcohols forms alkoxides [25]
epoxides acts as a catalyst [26]
isocyanates reacts to form ureas [27]
carbonyl compounds forms imines [28]

5.1. reactivity with acids
nmdcha reacts rapidly with acids, leading to the formation of quaternary ammonium salts. this reaction is particularly useful in the synthesis of surfactants and other surface-active agents. however, the rapid decomposition of nmdcha in acidic media limits its use in acidic environments.

5.2. reactivity with bases
nmdcha does not react with bases, making it suitable for use in alkaline processes. this stability is due to the fact that the amine group in nmdcha is already protonated, preventing further reaction with basic species.

5.3. reactivity with alcohols
nmdcha can react with alcohols to form alkoxides, which are useful intermediates in the synthesis of esters and other organic compounds. this reaction is typically carried out in the presence of a dehydrating agent, such as molecular sieves or anhydrous magnesium sulfate.

5.4. reactivity with epoxides
nmdcha acts as a catalyst in the ring-opening polymerization of epoxides, making it a valuable component in the production of epoxy resins. the amine group in nmdcha donates a proton to the epoxy ring, initiating the polymerization process. this reaction is widely used in the coatings and adhesives industries.

5.5. reactivity with isocyanates
nmdcha reacts with isocyanates to form ureas, which are important components in the synthesis of polyurethanes. this reaction is typically carried out at elevated temperatures and in the presence of a catalyst. the resulting urea derivatives have excellent thermal and mechanical properties, making them suitable for use in a variety of applications.

5.6. reactivity with carbonyl compounds
nmdcha can react with carbonyl compounds, such as aldehydes and ketones, to form imines. these imines are valuable intermediates in the synthesis of amines and other nitrogen-containing compounds. the reaction is typically carried out under mild conditions and can be catalyzed by acids or bases.

6. applications of nmdcha

the unique properties of nmdcha make it a valuable compound in various industrial applications. some of the key applications of nmdcha include:

  • catalyst: nmdcha is widely used as a catalyst in the polymerization of epoxides, the formation of ureas from isocyanates, and the synthesis of imines from carbonyl compounds.
  • curing agent: nmdcha is used as a curing agent in the production of epoxy resins and polyurethanes. its ability to react with isocyanates and epoxides makes it an effective cross-linking agent.
  • solvent: nmdcha is used as a solvent in the synthesis of pharmaceuticals and other organic compounds. its high solubility in polar solvents and its stability in organic media make it a valuable component in many chemical processes.
  • intermediate: nmdcha is used as an intermediate in the synthesis of surfactants, esters, and other organic compounds. its reactivity with alcohols and carbonyl compounds makes it a versatile building block in organic chemistry.

7. safety considerations

while nmdcha is a valuable compound, it is important to handle it with care due to its potential hazards. nmdcha is flammable, with a flash point of 110°c, and should be stored away from heat sources and open flames. additionally, nmdcha can cause skin and eye irritation, and prolonged exposure may lead to respiratory issues. therefore, appropriate personal protective equipment (ppe) should be worn when handling nmdcha, and proper ventilation should be ensured in the workplace.

8. conclusion

n-methyl-dicyclohexylamine (nmdcha) is a versatile compound with a wide range of applications in the chemical industry. its interactions with various solvents and media are critical factors in determining its performance and safety. by understanding the solubility, stability, and reactivity of nmdcha in different environments, researchers and engineers can optimize its use in various processes. future research should focus on developing new applications for nmdcha and improving its safety profile.

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  19. vogel, a.i. "a textbook of practical organic chemistry." longman, 1989.
  20. kroschwitz, j.i. "kirk-othmer encyclopedia of chemical technology." wiley, 2007.
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  22. march, j. "advanced organic chemistry: reactions, mechanisms, and structure." wiley, 2007.
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  24. solvent properties database. "n-methyl-dicyclohexylamine." chemical company, .com.
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  28. perry, r.h., and d.w. green. "perry’s chemical engineers’ handbook." mcgraw-hill, 2008.

comparative study between n-methyl-dicyclohexylamine and similar compounds

comparative study between n-methyl-dicyclohexylamine and similar compounds

abstract

this comprehensive study aims to provide an in-depth comparative analysis of n-methyl-dicyclohexylamine (nmdca) and its structural analogs. the focus will be on the physicochemical properties, applications, synthesis methods, and environmental impact of these compounds. additionally, this study will explore the latest research findings from both international and domestic sources, providing a detailed comparison through the use of tables and figures. the goal is to offer a clear understanding of the unique characteristics and potential uses of nmdca and its related compounds.

1. introduction

n-methyl-dicyclohexylamine (nmdca) is a tertiary amine that has gained significant attention in various industries due to its unique properties. it is widely used as a catalyst, curing agent, and intermediate in organic synthesis. however, its chemical structure and reactivity are closely related to other tertiary amines, such as n-ethyl-dicyclohexylamine (nedca), n,n-dimethylcyclohexylamine (dmcha), and n,n-diethylcyclohexylamine (decha). this study will compare nmdca with these similar compounds, highlighting their differences and similarities in terms of physical and chemical properties, synthesis methods, applications, and environmental impact.

2. physicochemical properties

2.1 molecular structure

the molecular structure of nmdca is characterized by a central nitrogen atom bonded to two cyclohexyl groups and one methyl group. this structure imparts specific physical and chemical properties that distinguish it from other tertiary amines. table 1 summarizes the molecular structures of nmdca and its analogs.

compound molecular formula structural formula
n-methyl-dicyclohexylamine (nmdca) c13h25n nmdca
n-ethyl-dicyclohexylamine (nedca) c14h27n nedca
n,n-dimethylcyclohexylamine (dmcha) c9h21n dmcha
n,n-diethylcyclohexylamine (decha) c10h23n decha
2.2 physical properties

table 2 provides a comparison of the physical properties of nmdca and its analogs, including boiling point, melting point, density, and solubility in water.

property nmdca nedca dmcha decha
boiling point (°c) 256 268 175 190
melting point (°c) -12 -15 -10 -13
density (g/cm³) 0.86 0.87 0.83 0.84
solubility in water insoluble insoluble insoluble insoluble
2.3 chemical properties

nmdca and its analogs exhibit similar chemical behavior due to their tertiary amine functional group. however, subtle differences in reactivity can be observed based on the substituents attached to the nitrogen atom. for example, nmdca has a higher basicity compared to nedca due to the smaller size of the methyl group, which allows for better electron donation to the nitrogen atom. table 3 compares the pka values of the conjugate acids of these compounds.

compound pka of conjugate acid
n-methyl-dicyclohexylamine (nmdca) 10.5
n-ethyl-dicyclohexylamine (nedca) 10.2
n,n-dimethylcyclohexylamine (dmcha) 10.8
n,n-diethylcyclohexylamine (decha) 10.4

3. synthesis methods

3.1 synthesis of n-methyl-dicyclohexylamine (nmdca)

nmdca can be synthesized via several routes, including the reaction of cyclohexylamine with formaldehyde and subsequent reduction, or the alkylation of dicyclohexylamine with methyl iodide. the most common method involves the reaction of cyclohexylamine with formaldehyde, followed by catalytic hydrogenation. the reaction mechanism is shown in figure 1.

synthesis of nmdca

3.2 synthesis of n-ethyl-dicyclohexylamine (nedca)

nedca is typically synthesized by the alkylation of dicyclohexylamine with ethyl iodide. the reaction proceeds via a nucleophilic substitution mechanism, where the lone pair on the nitrogen atom attacks the electrophilic carbon of the ethyl iodide. the overall yield of this reaction is moderate, but it can be improved by using phase-transfer catalysts.

3.3 synthesis of n,n-dimethylcyclohexylamine (dmcha)

dmcha is synthesized by the methylation of cyclohexylamine using dimethyl sulfate or methyl iodide. the reaction is exothermic and requires careful control of temperature to avoid side reactions. the product is purified by distillation, and the yield is generally high.

3.4 synthesis of n,n-diethylcyclohexylamine (decha)

decha is synthesized by the alkylation of cyclohexylamine with diethyl sulfate. the reaction is similar to that of dmcha, but the larger size of the ethyl groups results in a lower yield and more side products. purification is achieved through fractional distillation.

4. applications

4.1 catalysts

one of the primary applications of nmdca and its analogs is as catalysts in various chemical reactions. tertiary amines are known for their ability to accelerate reactions involving carbonyl compounds, such as esterification, transesterification, and michael addition. nmdca is particularly effective as a catalyst in the polymerization of epoxy resins, where it acts as a latent curing agent. table 4 compares the catalytic activity of nmdca and its analogs in the polymerization of epoxy resins.

compound catalytic activity (relative to nmdca)
n-methyl-dicyclohexylamine (nmdca) 1.0
n-ethyl-dicyclohexylamine (nedca) 0.8
n,n-dimethylcyclohexylamine (dmcha) 1.2
n,n-diethylcyclohexylamine (decha) 0.9
4.2 curing agents

nmdca is widely used as a curing agent for epoxy resins, polyurethanes, and other thermosetting polymers. its low volatility and good compatibility with various resin systems make it an attractive choice for industrial applications. nedca and dmcha are also used as curing agents, but their performance varies depending on the specific resin system. table 5 summarizes the curing properties of nmdca and its analogs.

property nmdca nedca dmcha decha
cure temperature (°c) 100-120 110-130 90-110 100-120
cure time (min) 30-60 45-90 20-40 30-60
heat resistance (°c) 150 140 160 150
4.3 intermediates in organic synthesis

nmdca and its analogs are valuable intermediates in the synthesis of pharmaceuticals, agrochemicals, and fine chemicals. the presence of the tertiary amine functional group allows for a wide range of reactions, including acylation, alkylation, and condensation. nmdca is particularly useful in the synthesis of chiral compounds due to its ability to form stable complexes with metal ions.

5. environmental impact

5.1 toxicity

the toxicity of nmdca and its analogs has been studied extensively. these compounds are generally considered to have low acute toxicity, but they can cause skin and eye irritation upon prolonged exposure. chronic exposure may lead to respiratory issues and liver damage. table 6 summarizes the toxicological data for nmdca and its analogs.

compound ld50 (mg/kg, oral, rat) lc50 (ppm, inhalation, rat)
n-methyl-dicyclohexylamine (nmdca) 1500 500
n-ethyl-dicyclohexylamine (nedca) 1800 600
n,n-dimethylcyclohexylamine (dmcha) 2000 700
n,n-diethylcyclohexylamine (decha) 1600 550
5.2 biodegradability

the biodegradability of nmdca and its analogs is an important factor in assessing their environmental impact. studies have shown that these compounds are moderately biodegradable under aerobic conditions, but their degradation rate is slower than that of simpler amines. table 7 compares the biodegradability of nmdca and its analogs.

compound biodegradation rate (days)
n-methyl-dicyclohexylamine (nmdca) 30-45
n-ethyl-dicyclohexylamine (nedca) 35-50
n,n-dimethylcyclohexylamine (dmcha) 25-35
n,n-diethylcyclohexylamine (decha) 30-40

6. conclusion

in conclusion, n-methyl-dicyclohexylamine (nmdca) and its analogs, such as n-ethyl-dicyclohexylamine (nedca), n,n-dimethylcyclohexylamine (dmcha), and n,n-diethylcyclohexylamine (decha), share many similarities in terms of their molecular structure and chemical properties. however, subtle differences in their substituents lead to variations in physical properties, reactivity, and application performance. nmdca stands out as a versatile compound with applications in catalysis, curing, and organic synthesis. while these compounds have low acute toxicity, their long-term environmental impact should be carefully monitored. future research should focus on developing more environmentally friendly alternatives to these tertiary amines.

references

  1. smith, j., & jones, m. (2018). "tertiary amines in polymer chemistry." journal of polymer science, 45(3), 215-230.
  2. zhang, l., & wang, x. (2020). "synthesis and application of n-methyl-dicyclohexylamine." chinese journal of organic chemistry, 40(5), 1234-1245.
  3. brown, r., & green, s. (2019). "environmental impact of tertiary amines." environmental science & technology, 53(10), 5678-5689.
  4. lee, k., & kim, h. (2021). "biodegradability of cyclohexylamines." journal of hazardous materials, 409, 124876.
  5. patel, a., & shah, r. (2022). "catalytic activity of tertiary amines in epoxy resin curing." polymer engineering and science, 62(7), 1456-1467.

note: the urls for the structural images and synthesis mechanisms are placeholders. in a real document, you would replace these with actual image links or embed the images directly.

technical specifications and quality standards of n-methyl-dicyclohexylamine

technical specifications and quality standards of n-methyl-dicyclohexylamine

abstract

n-methyl-dicyclohexylamine (mdcna) is a versatile organic compound widely used in various industries, including pharmaceuticals, agrochemicals, and polymer synthesis. this comprehensive review delves into the technical specifications and quality standards of mdcna, providing detailed insights into its physical and chemical properties, manufacturing processes, applications, and safety considerations. the article also examines relevant international and domestic standards, supported by extensive references from both foreign and domestic literature.

1. introduction

n-methyl-dicyclohexylamine (mdcna), with the molecular formula c13h25n, is a tertiary amine that has gained significant attention due to its unique properties and wide range of applications. it is primarily used as a catalyst in various chemical reactions, particularly in the synthesis of polymers, resins, and other organic compounds. mdcna’s ability to act as a base and its low toxicity make it an attractive choice for many industrial processes. however, ensuring the quality and purity of mdcna is crucial for its effective use in these applications.

2. physical and chemical properties

the physical and chemical properties of mdcna are essential for understanding its behavior in different environments and applications. table 1 summarizes the key properties of mdcna:

property value
molecular formula c13h25n
molecular weight 199.34 g/mol
appearance colorless to pale yellow liquid
melting point -20°c
boiling point 260-265°c
density 0.87 g/cm³ at 20°c
solubility in water slightly soluble
ph (1% solution) 11.5-12.5
flash point 110°c
viscosity 3.5 cp at 25°c
refractive index 1.470-1.475 at 20°c

2.1. structure and reactivity
mdcna consists of a central nitrogen atom bonded to three alkyl groups: two cyclohexyl groups and one methyl group. this structure gives mdcna its characteristic basicity and reactivity. as a tertiary amine, mdcna can accept protons, making it useful as a base in acid-base reactions. additionally, its bulky structure reduces steric hindrance, allowing it to participate in various catalytic processes without interfering with the reaction mechanism.

2.2. stability and storage
mdcna is stable under normal conditions but can decompose when exposed to high temperatures or strong acids. it should be stored in tightly sealed containers away from heat, moisture, and incompatible materials. the compound is sensitive to air and light, so it is advisable to store it in dark, cool places to prevent degradation.

3. manufacturing processes

the production of mdcna involves several steps, including the synthesis of dicyclohexylamine and subsequent methylation. the most common method for synthesizing mdcna is through the reaction of dicyclohexylamine with methyl chloride or dimethyl sulfate. the process can be summarized as follows:

  1. synthesis of dicyclohexylamine: cyclohexylamine reacts with itself in the presence of a catalyst to form dicyclohexylamine.
    [
    2 text{cyclohexylamine} rightarrow text{dicyclohexylamine} + text{nh}_3
    ]

  2. methylation: dicyclohexylamine is then methylated using methyl chloride or dimethyl sulfate in the presence of a base such as sodium hydroxide.
    [
    text{dicyclohexylamine} + text{ch}_3text{cl} rightarrow text{mdcna} + text{hcl}
    ]

  3. purification: the crude product is purified through distillation or extraction to remove impurities and by-products. the final product is typically obtained as a colorless to pale yellow liquid with a purity of 98-99%.

4. applications

mdcna finds applications in a variety of industries due to its excellent catalytic properties and low toxicity. some of the key applications are discussed below:

4.1. polymer synthesis
mdcna is widely used as a catalyst in the synthesis of polyurethanes, epoxy resins, and other polymers. it acts as a base to accelerate the curing process, improving the mechanical properties and durability of the final product. for example, in polyurethane synthesis, mdcna catalyzes the reaction between isocyanates and polyols, leading to faster and more efficient polymerization.

4.2. agrochemicals
in the agrochemical industry, mdcna is used as a synergist in pesticide formulations. it enhances the effectiveness of insecticides and fungicides by increasing their solubility and penetration into plant tissues. this results in improved pest control and reduced environmental impact.

4.3. pharmaceuticals
mdcna is employed in the synthesis of various pharmaceutical intermediates and active ingredients. its basicity makes it suitable for neutralizing acidic by-products during drug synthesis, ensuring higher yields and purer products. additionally, mdcna is used as a chiral resolving agent in the separation of enantiomers, which is crucial for the development of optically active drugs.

4.4. other applications
mdcna is also used in the production of surfactants, lubricants, and corrosion inhibitors. its ability to stabilize emulsions and reduce friction makes it valuable in these applications. furthermore, mdcna is used in the formulation of cosmetics and personal care products, where it serves as a ph adjuster and emulsifier.

5. quality standards and specifications

ensuring the quality and purity of mdcna is critical for its performance in various applications. several international and domestic standards have been established to regulate the production and use of mdcna. table 2 provides a comparison of the quality specifications for mdcna according to different standards:

parameter astm d1172-16 iso 9001:2015 chinese gb/t 1667-2017
purity (%) ≥ 98.0 ≥ 98.5 ≥ 99.0
moisture (%) ≤ 0.1 ≤ 0.05 ≤ 0.03
color (apha) ≤ 50 ≤ 30 ≤ 20
acid number (mg koh/g) ≤ 0.5 ≤ 0.3 ≤ 0.2
heavy metals (ppm) ≤ 10 ≤ 5 ≤ 3
residual solvents (%) ≤ 0.1 ≤ 0.05 ≤ 0.03
viscosity (cp at 25°c) 3.0-4.0 3.5-4.5 3.5-4.0

5.1. astm d1172-16
the american society for testing and materials (astm) standard d1172-16 provides guidelines for the analysis of amines, including mdcna. this standard specifies methods for determining purity, moisture content, color, acid number, heavy metals, and residual solvents. it is widely used in the united states and other countries that follow astm standards.

5.2. iso 9001:2015
the international organization for standardization (iso) standard 9001:2015 outlines the requirements for a quality management system (qms) that ensures consistent production of high-quality products. while not specific to mdcna, this standard is often adopted by manufacturers to ensure compliance with international quality standards. companies that adhere to iso 9001:2015 must implement rigorous testing and documentation procedures to maintain product quality.

5.3. chinese gb/t 1667-2017
the chinese national standard gb/t 1667-2017 provides detailed specifications for the quality of mdcna. this standard is more stringent than some international standards, particularly in terms of purity, moisture content, and heavy metal limits. chinese manufacturers are required to comply with this standard to ensure the quality of their products in the domestic market.

6. safety considerations

while mdcna is generally considered safe for industrial use, proper handling and storage precautions are necessary to minimize potential risks. table 3 summarizes the safety data for mdcna:

hazard type description
health hazards may cause skin and eye irritation. ingestion may lead to nausea, vomiting, and respiratory issues.
flammability flammable liquid with a flash point of 110°c. vapors may form explosive mixtures with air.
environmental hazards can be harmful to aquatic life if released into water bodies.
personal protective equipment (ppe) use gloves, goggles, and protective clothing. work in a well-ventilated area.
first aid measures if skin contact occurs, wash with soap and water. if ingested, seek medical attention immediately.

6.1. toxicity
mdcna has a relatively low toxicity compared to other amines. however, prolonged exposure to high concentrations can cause irritation to the skin, eyes, and respiratory system. the oral ld50 for rats is approximately 2,000 mg/kg, indicating moderate toxicity. proper ventilation and the use of personal protective equipment (ppe) are recommended to minimize exposure risks.

6.2. environmental impact
mdcna can be harmful to aquatic organisms if released into water bodies. therefore, it is important to handle and dispose of mdcna waste according to local regulations. spills should be contained and cleaned up promptly to prevent contamination of soil and water resources.

7. conclusion

n-methyl-dicyclohexylamine (mdcna) is a valuable organic compound with a wide range of applications in various industries. its unique physical and chemical properties, combined with its low toxicity, make it an attractive choice for many processes. however, ensuring the quality and purity of mdcna is essential for its effective use. this article has provided a comprehensive overview of the technical specifications and quality standards of mdcna, highlighting the importance of adhering to international and domestic regulations. by following best practices in manufacturing, handling, and storage, companies can produce high-quality mdcna that meets the needs of their customers while minimizing potential risks.

references

  1. american society for testing and materials (astm). (2016). standard test methods for analysis of amines. astm d1172-16.
  2. international organization for standardization (iso). (2015). quality management systems – requirements. iso 9001:2015.
  3. national standards of the people’s republic of china. (2017). specification for n-methyl-dicyclohexylamine. gb/t 1667-2017.
  4. european chemicals agency (echa). (2020). registration, evaluation, authorization, and restriction of chemicals (reach).
  5. u.s. environmental protection agency (epa). (2019). chemical data reporting (cdr) rule.
  6. zhang, l., & wang, x. (2018). study on the synthesis and application of n-methyl-dicyclohexylamine. journal of chemical engineering, 34(5), 123-130.
  7. smith, j., & brown, r. (2017). catalytic properties of tertiary amines in polymer synthesis. polymer science, 56(2), 45-58.
  8. johnson, m., & davis, k. (2016). safety and environmental impact of n-methyl-dicyclohexylamine. journal of industrial chemistry, 47(4), 211-220.
  9. liu, y., & chen, z. (2015). advances in the production and use of n-methyl-dicyclohexylamine. chinese journal of organic chemistry, 35(3), 67-75.
  10. patel, a., & kumar, r. (2014). role of n-methyl-dicyclohexylamine in agrochemical formulations. pesticide science, 49(1), 89-97.

sustainable manufacturing processes using n-methyl-dicyclohexylamine

sustainable manufacturing processes using n-methyl-dicyclohexylamine

abstract

sustainable manufacturing processes are increasingly becoming a focal point for industries aiming to reduce their environmental footprint while maintaining or improving product quality and efficiency. n-methyl-dicyclohexylamine (nmdcha) is a versatile chemical compound that has found applications in various industrial sectors, including polymerization, catalysis, and surface treatment. this article explores the sustainable manufacturing processes that can be enhanced by the use of nmdcha, focusing on its properties, applications, and environmental impact. the discussion will also include case studies, product parameters, and comparisons with alternative chemicals, supported by extensive references from both international and domestic literature.


1. introduction

the global shift towards sustainability has driven industries to explore eco-friendly alternatives in their manufacturing processes. n-methyl-dicyclohexylamine (nmdcha), a tertiary amine with the molecular formula c10h19n, is one such compound that has gained attention due to its unique properties and potential for sustainable applications. nmdcha is widely used as a catalyst, curing agent, and intermediate in the production of various materials, including polymers, coatings, and adhesives. its ability to enhance reaction rates, improve material properties, and reduce energy consumption makes it a valuable component in sustainable manufacturing.

this article aims to provide a comprehensive overview of the sustainable manufacturing processes that can be optimized using nmdcha. it will cover the chemical properties of nmdcha, its applications in different industries, and the environmental benefits associated with its use. additionally, the article will compare nmdcha with other chemicals commonly used in similar processes, highlighting its advantages in terms of sustainability and performance.


2. chemical properties of n-methyl-dicyclohexylamine (nmdcha)

nmdcha is a colorless to pale yellow liquid with a characteristic amine odor. its chemical structure consists of a nitrogen atom bonded to two cyclohexyl groups and one methyl group, giving it unique physical and chemical properties. table 1 summarizes the key physical and chemical properties of nmdcha.

property value
molecular formula c10h19n
molecular weight 153.26 g/mol
density 0.87 g/cm³ (at 20°c)
boiling point 224°c
melting point -30°c
flash point 95°c
solubility in water slightly soluble (0.5 g/100 ml)
ph basic (pka = 10.6)
viscosity 2.5 cp (at 25°c)
refractive index 1.46 (at 20°c)

2.1. reactivity and stability

nmdcha is a moderately basic compound, which makes it an effective catalyst in acid-base reactions. it is stable under normal conditions but may decompose at high temperatures or in the presence of strong acids. the compound is also sensitive to air and moisture, so it should be stored in airtight containers to prevent degradation.

2.2. environmental impact

one of the key advantages of nmdcha is its relatively low toxicity and biodegradability. unlike some other amines, nmdcha has a lower environmental impact, as it breaks n more readily in natural environments. however, care must still be taken to avoid excessive exposure, as it can cause skin irritation and respiratory issues in humans.


3. applications of nmdcha in sustainable manufacturing

nmdcha’s versatility makes it suitable for a wide range of applications in sustainable manufacturing. below are some of the most significant uses of nmdcha across various industries.

3.1. polymerization catalyst

nmdcha is commonly used as a catalyst in the polymerization of epoxy resins, polyurethanes, and other thermosetting polymers. its ability to accelerate the curing process without compromising the mechanical properties of the final product makes it an ideal choice for manufacturers looking to reduce production time and energy consumption.

3.1.1. epoxy resin curing

epoxy resins are widely used in the aerospace, automotive, and construction industries due to their excellent mechanical strength and resistance to chemicals. nmdcha acts as a latent hardener for epoxy resins, meaning it remains inactive at room temperature but becomes highly reactive when heated. this allows for extended pot life and improved processing flexibility.

parameter value
pot life at 25°c 6-8 hours
curing temperature 80-120°c
curing time 2-4 hours
tensile strength 50-70 mpa
flexural strength 80-100 mpa
heat deflection temperature 120-150°c
3.1.2. polyurethane synthesis

in the production of polyurethane foams and elastomers, nmdcha serves as a catalyst for the reaction between isocyanates and polyols. it promotes faster gelation and improves the overall performance of the material. nmdcha is particularly useful in low-temperature curing applications, where traditional catalysts may not be effective.

parameter value
gel time at 25°c 5-10 minutes
curing temperature 40-60°c
curing time 1-2 hours
density 30-50 kg/m³
compression set 10-15%
tear strength 20-30 kn/m

3.2. surface treatment and coatings

nmdcha is used as a surface modifier in the production of coatings, paints, and adhesives. it improves the adhesion of these materials to substrates, enhances their durability, and reduces the need for additional primers or pre-treatment processes. nmdcha is particularly effective in enhancing the wetting properties of coatings, allowing for better coverage and uniformity.

3.2.1. anti-corrosion coatings

nmdcha is often incorporated into anti-corrosion coatings for metal surfaces. its ability to form a protective layer on the substrate helps prevent corrosion and extends the lifespan of the material. nmdcha-based coatings are especially useful in harsh environments, such as marine or industrial settings, where exposure to moisture and chemicals is common.

parameter value
corrosion resistance >1000 hours (salt spray test)
adhesion strength 5-7 mpa
hardness 2h-3h (pencil hardness)
flexibility <1 mm (mandrel bend test)
uv resistance excellent (no significant yellowing after 500 hours)

3.3. catalysis in fine chemicals

nmdcha is also used as a catalyst in the synthesis of fine chemicals, such as pharmaceutical intermediates and specialty additives. its ability to promote selective reactions and improve yield makes it a valuable tool in the development of new products. nmdcha is particularly useful in reactions involving carbonyl compounds, where it can facilitate the formation of imines or enamines.

3.3.1. asymmetric catalysis

in asymmetric catalysis, nmdcha can be used to control the stereochemistry of reaction products. by forming chiral complexes with transition metals, nmdcha enables the synthesis of optically active compounds with high enantioselectivity. this is particularly important in the pharmaceutical industry, where the production of enantiomerically pure drugs is critical for safety and efficacy.

parameter value
enantioselectivity >95% ee (enantiomeric excess)
yield 80-90%
reaction time 12-24 hours
temperature 0-40°c
solvent compatibility polar aprotic solvents (e.g., thf, dcm)

4. environmental and economic benefits of nmdcha

the use of nmdcha in sustainable manufacturing processes offers several environmental and economic advantages over traditional chemicals. these benefits include reduced energy consumption, lower emissions, and improved material performance.

4.1. energy efficiency

one of the most significant advantages of nmdcha is its ability to reduce the energy required for manufacturing processes. for example, in epoxy resin curing, nmdcha allows for lower curing temperatures and shorter curing times, which translates to reduced energy consumption and lower greenhouse gas emissions. similarly, in polyurethane synthesis, nmdcha enables faster gelation at lower temperatures, further contributing to energy savings.

4.2. reduced waste and emissions

nmdcha’s role as a latent hardener in epoxy resins and a fast-reacting catalyst in polyurethane synthesis helps minimize waste generation. by promoting complete reactions and reducing the need for additional processing steps, nmdcha contributes to a more efficient and environmentally friendly manufacturing process. additionally, nmdcha’s biodegradability ensures that any residual material can be safely disposed of without causing long-term environmental harm.

4.3. improved material performance

the use of nmdcha in coatings, adhesives, and polymers leads to improved material performance, including enhanced mechanical strength, durability, and resistance to environmental factors. this not only extends the lifespan of the products but also reduces the need for frequent maintenance and replacement, further contributing to sustainability.


5. case studies

several companies have successfully implemented nmdcha in their manufacturing processes, achieving significant improvements in sustainability and performance. below are two case studies that highlight the benefits of using nmdcha in real-world applications.

5.1. case study 1: aerospace industry

a major aerospace manufacturer switched from a traditional epoxy curing agent to nmdcha in the production of composite materials for aircraft components. the switch resulted in a 20% reduction in curing time and a 15% decrease in energy consumption. additionally, the use of nmdcha improved the mechanical properties of the composites, leading to a 10% increase in tensile strength and a 12% improvement in heat deflection temperature.

5.2. case study 2: marine coatings

a leading producer of marine coatings introduced nmdcha as a surface modifier in their anti-corrosion formulations. the new coating system provided superior protection against saltwater corrosion, with a corrosion resistance of over 1500 hours in salt spray tests. the use of nmdcha also eliminated the need for a separate primer, reducing the number of application steps and lowering overall costs.


6. comparison with alternative chemicals

while nmdcha offers many advantages in sustainable manufacturing, it is important to compare it with other chemicals commonly used in similar processes. table 2 provides a comparison of nmdcha with three alternative catalysts: triethylenediamine (teda), dibutyltin dilaurate (dbtdl), and zinc octoate (zno).

parameter nmdcha teda dbtdl zno
curing temperature 80-120°c 60-100°c 40-80°c 100-150°c
curing time 2-4 hours 1-3 hours 1-2 hours 3-5 hours
environmental impact low toxicity, biodegradable moderate toxicity, non-biodegradable high toxicity, persistent in environment low toxicity, biodegradable
energy consumption low moderate high moderate
material performance excellent mechanical properties good mechanical properties fair mechanical properties good mechanical properties
cost moderate low high low

as shown in the table, nmdcha offers a balance of performance, environmental friendliness, and cost-effectiveness, making it a superior choice for sustainable manufacturing processes.


7. conclusion

n-methyl-dicyclohexylamine (nmdcha) is a versatile and environmentally friendly chemical that has the potential to significantly enhance sustainable manufacturing processes. its unique properties make it an excellent catalyst, curing agent, and surface modifier in a variety of industries, including polymer production, coatings, and fine chemicals. by reducing energy consumption, minimizing waste, and improving material performance, nmdcha offers a compelling solution for companies seeking to adopt more sustainable practices.

as the demand for sustainable manufacturing continues to grow, the use of nmdcha is likely to expand into new applications and industries. future research should focus on optimizing the use of nmdcha in emerging technologies, such as 3d printing and green chemistry, to further advance the field of sustainable manufacturing.


references

  1. smith, j. a., & brown, l. m. (2019). epoxy resin chemistry and technology. wiley.
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  8. american chemistry council (2021). sustainable manufacturing best practices. acc publications.
  9. european chemicals agency (2020). guidance on the use of n-methyl-dicyclohexylamine. echa.
  10. chinese academy of sciences (2021). green chemistry and sustainable development. cas press.

acknowledgments

the authors would like to thank the reviewers and contributors who provided valuable feedback during the preparation of this article. special thanks to the institutions and organizations that supported this research, including the american chemistry council, the european chemicals agency, and the chinese academy of sciences.


author contributions

all authors contributed equally to the writing and editing of this manuscript. the research was conducted by a team of experts in sustainable manufacturing, polymer chemistry, and environmental science.


conflict of interest

the authors declare no conflict of interest.

n-methyl-dicyclohexylamine benefits in coatings and adhesives sector

n-methyl-dicyclohexylamine (nmdc) in coatings and adhesives sector

introduction

n-methyl-dicyclohexylamine (nmdc) is a versatile tertiary amine that has found significant applications in the coatings and adhesives industry. its unique chemical structure and properties make it an ideal catalyst for various polymerization reactions, particularly in epoxy systems. nmdc is widely used to enhance the curing process of epoxy resins, improve adhesion, and provide better mechanical properties to the final product. this article will explore the benefits of nmdc in the coatings and adhesives sector, including its role in improving performance, extending shelf life, and reducing environmental impact. we will also discuss the product parameters, compare nmdc with other catalysts, and provide references to both domestic and international literature.

chemical structure and properties

nmdc, with the chemical formula c13h25n, is a colorless liquid at room temperature. it has a molecular weight of 199.34 g/mol and a boiling point of approximately 260°c. the compound is highly soluble in organic solvents but has limited solubility in water. nmdc is a tertiary amine, which means it can act as a proton acceptor and donate a lone pair of electrons, making it an effective catalyst for various reactions.

property value
molecular formula c13h25n
molecular weight 199.34 g/mol
boiling point 260°c
melting point -20°c
density 0.86 g/cm³
solubility in water slightly soluble
solubility in organic solvents highly soluble
flash point 110°c
ph (1% solution) 11.5

role of nmdc in epoxy systems

epoxy resins are widely used in the coatings and adhesives industry due to their excellent mechanical properties, chemical resistance, and durability. however, the curing process of epoxy resins can be slow, especially at low temperatures. nmdc acts as an efficient catalyst by accelerating the cross-linking reaction between the epoxy groups and the hardener. this results in faster curing times, improved adhesion, and enhanced mechanical properties.

the catalytic action of nmdc is based on its ability to form a complex with the epoxy groups, which lowers the activation energy required for the reaction. this leads to a more rapid and complete cure, even at lower temperatures. nmdc is particularly effective in two-component epoxy systems, where it can be added to either the resin or the hardener component.

catalyst curing time (min) hardness (shore d) tensile strength (mpa)
no catalyst 120 70 50
nmdc (1%) 60 80 65
nmdc (2%) 45 85 70
other tertiary amine (1%) 75 75 60

as shown in the table above, the addition of nmdc significantly reduces the curing time while improving the hardness and tensile strength of the cured epoxy. this makes nmdc a preferred choice for applications where fast curing and high mechanical performance are critical.

benefits of nmdc in coatings

  1. improved adhesion: one of the key benefits of nmdc in coatings is its ability to enhance adhesion to various substrates, including metals, plastics, and concrete. nmdc promotes better wetting of the substrate surface, leading to stronger bonding between the coating and the substrate. this is particularly important in industrial coatings, where adhesion is crucial for long-term durability and protection against corrosion.

  2. enhanced flexibility: nmdc helps to maintain the flexibility of the coating during the curing process. this is beneficial in applications where the coated surface may undergo thermal expansion or contraction, such as in automotive coatings or exterior building finishes. flexible coatings are less likely to crack or peel, resulting in longer-lasting protection.

  3. faster cure times: as mentioned earlier, nmdc accelerates the curing process, which is advantageous in production environments where time is a critical factor. faster curing times allow for quicker turnaround of coated products, increasing productivity and reducing manufacturing costs.

  4. improved resistance to chemicals: nmdc contributes to the development of a dense, cross-linked network in the cured coating, which enhances its resistance to chemicals, solvents, and uv radiation. this makes nmdc-based coatings suitable for use in harsh environments, such as chemical plants, marine structures, and oil refineries.

  5. extended shelf life: nmdc is stable under normal storage conditions, which helps to extend the shelf life of epoxy-based coatings. unlike some other catalysts that may degrade over time, nmdc remains active and effective even after prolonged storage. this is particularly important for manufacturers who need to ensure the consistency and reliability of their products.

benefits of nmdc in adhesives

  1. stronger bonding: in adhesives, nmdc plays a crucial role in promoting stronger bonding between different materials. the catalyst facilitates the formation of a robust, cross-linked network that provides excellent adhesion and cohesion. this is particularly important in structural adhesives, where the bond must withstand significant stress and strain.

  2. faster setting: nmdc accelerates the setting time of adhesives, allowing for quicker assembly and reduced ntime. this is especially beneficial in industries such as automotive, aerospace, and construction, where rapid bonding is essential for maintaining production schedules.

  3. improved temperature resistance: nmdc-based adhesives exhibit superior temperature resistance compared to those using other catalysts. the cross-linked structure formed by nmdc provides excellent thermal stability, making these adhesives suitable for high-temperature applications, such as engine components, exhaust systems, and electronic devices.

  4. enhanced durability: the presence of nmdc in adhesives improves their durability by increasing resistance to environmental factors such as moisture, humidity, and uv exposure. this is particularly important in outdoor applications, where adhesives are exposed to harsh weather conditions.

  5. reduced viscosity: nmdc can help reduce the viscosity of adhesive formulations, making them easier to apply and spread. lower viscosity also allows for better penetration into porous surfaces, resulting in stronger bonds. this is particularly useful in applications where adhesives need to be applied to rough or uneven surfaces.

comparison with other catalysts

while nmdc offers several advantages in the coatings and adhesives sector, it is important to compare it with other commonly used catalysts to understand its relative performance. the following table provides a comparison of nmdc with other tertiary amines and metal catalysts:

catalyst curing time (min) hardness (shore d) tensile strength (mpa) viscosity (mpa·s) temperature resistance (°c)
nmdc 45 85 70 1200 150
dibutylamine 90 75 60 1500 120
triethylamine 60 80 65 1300 100
zinc octoate 120 70 50 1800 200
cobalt napthenate 150 65 45 2000 250

as evident from the table, nmdc outperforms many other catalysts in terms of curing time, hardness, and tensile strength. while metal catalysts like zinc octoate and cobalt napthenate offer better temperature resistance, they tend to have higher viscosities, which can make them more difficult to work with. nmdc strikes a balance between fast curing, good mechanical properties, and ease of application, making it a preferred choice for many applications.

environmental impact and safety

in recent years, there has been increasing concern about the environmental impact of chemicals used in the coatings and adhesives industry. nmdc is considered to be environmentally friendly compared to some other catalysts, as it does not contain heavy metals or volatile organic compounds (vocs). additionally, nmdc has a low vapor pressure, which minimizes emissions during the curing process.

however, like all chemicals, nmdc should be handled with care. it is classified as a skin and eye irritant, and appropriate personal protective equipment (ppe) should be worn when handling the compound. nmdc is also flammable, so it should be stored in a well-ventilated area away from heat sources and ignition points.

applications of nmdc in various industries

  1. automotive industry: nmdc is widely used in automotive coatings and adhesives to improve adhesion, flexibility, and resistance to chemicals. it is particularly effective in primer coatings, topcoats, and structural adhesives used in vehicle assembly.

  2. construction industry: in the construction sector, nmdc is used in concrete coatings, sealants, and structural adhesives. its ability to enhance adhesion and durability makes it ideal for applications such as bridge decks, roofing membranes, and waterproofing systems.

  3. aerospace industry: nmdc is used in aerospace coatings and adhesives to provide excellent temperature resistance, uv protection, and mechanical strength. it is commonly found in aircraft primers, topcoats, and structural adhesives used in fuselage and wing assemblies.

  4. electronics industry: nmdc is used in electronic encapsulants and potting compounds to protect sensitive components from moisture, dust, and vibration. its low viscosity and fast curing time make it suitable for automated dispensing processes in high-volume manufacturing.

  5. marine industry: in the marine sector, nmdc is used in anti-corrosion coatings and marine adhesives to protect vessels from saltwater damage. its excellent resistance to chemicals and uv radiation makes it ideal for use in harsh marine environments.

conclusion

n-methyl-dicyclohexylamine (nmdc) is a versatile and effective catalyst that offers numerous benefits in the coatings and adhesives sector. its ability to accelerate the curing process, improve adhesion, and enhance mechanical properties makes it a valuable additive in a wide range of applications. nmdc is particularly well-suited for use in epoxy systems, where it provides faster curing times, better flexibility, and improved resistance to chemicals and environmental factors. compared to other catalysts, nmdc offers a balanced combination of performance, ease of use, and environmental compatibility.

as the coatings and adhesives industry continues to evolve, nmdc is likely to play an increasingly important role in meeting the demands of modern manufacturing processes. its ability to improve product performance while minimizing environmental impact makes it a promising candidate for future innovations in this field.

references

  1. koleske, j. v. (ed.). (2018). handbook of coating materials and processes. elsevier.
  2. mittal, k. l. (2017). adhesion aspects of coatings: fundamentals and applications. crc press.
  3. pocius, a. v. (2002). adhesion and adhesives technology: an introduction. hanser gardner publications.
  4. wu, y., & li, z. (2019). "the effect of n-methyl-dicyclohexylamine on the curing behavior of epoxy resins." journal of applied polymer science, 136(15), 47048.
  5. zhang, x., & wang, l. (2020). "study on the catalytic mechanism of n-methyl-dicyclohexylamine in epoxy systems." polymer engineering & science, 60(1), 123-131.
  6. astm international. (2021). standard test methods for liquid and solid urethane prepolymers and raw materials (astm d2354).
  7. european coatings journal. (2022). "advances in epoxy coatings and adhesives." special issue, 74(3), 45-52.
  8. american chemical society. (2021). "sustainable catalysts for epoxy resin curing." acs sustainable chemistry & engineering, 9(10), 3456-3467.
  9. liu, j., & chen, g. (2020). "environmental impact of catalysts in coatings and adhesives." journal of cleaner production, 254, 119956.
  10. international organization for standardization. (2020). iso 1183: plastics – methods for determining the density of non-cellular plastics.

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